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Welcome to Solex Energy
The home of innovative solar heating solutions




SOLAR SLATES ... for totally roof integrated solar heating








































































































Solar Roofing

Solex solar roofing is an alternative to conventional roofing materials when constructing a roof. It provides an output of solar heated water, which may be used for hot water, space heating, pool heating or any other water heating application.

There are numerous benefits to incorporating solar heating technology in a roofing material, including:


• Aesthetically pleasing roofs with clean lines
• Low m2 cost compared to traditional solar panels
• Conventional building material costs offset2

• Provides for large solar collecting areas with large CO2 savings

Our solar roofing materials are compatible with conventional natural and manufactured roofing materials. They may be installed:

• To the extremities of a roof, or
• As a strip or patch surrounded by other roofing materials

The solar roofing consists of transparent roof tiles or slates made of toughened glass or unbreakable polycarbonate. This transparent layer overlies the solar absorbers, which are laid on the roof structure. The roof structure itself is completely conventional, and the solar roofing imposes no increased load on the building. It also takes up no additional space on the roof, or in the loft-space.

Design
The roof to be covered should face between SE and SW, with south facing being ideal. The optimum pitch is between 30o and 50o for year round performance. For domestic systems, an area of 8m2 is adequate for providing 70-80% of the annual hot water requirement of an average household. Areas of 15-20m2 upwards will make a significant contribution to both water heating and central heating costs. Pool heating and industrial heating are other applications for our roofing systems.
The visual effect of the finished roof is a uniform medium to light grey, a combination of the reflection from the surface and the black colour of the absorber panels which lie beneath. Planning authorities have welcomed these roofs as a more aesthetically pleasing alternative to solar panels.
Operation
The sun shines through the transparent roof covering onto the solar absorber panels, which become hot. The heat is conducted to the pipe which runs along the back of the panels, which contains a water/antifreeze mixture. The fluid is circulated in a closed circuit through the panels by a solar pump and controller unit which transfers the heat through pipes to the hot water cylinder or heating system where it is required.

The absorbers are backed with heat resistant foam insulation, which has the advantages of keeping the panels hot, whilst also insulating the roof space.
Installation Skills
A plumber should carry out the installation of the solar absorbers, as well as installing the pump/controller unit and the pipe work.

A roofer should carry out the installation of the solar roof tiles. We have comprehensive installation guides, which enable trades-people with little previous knowledge of solar heating to install these systems.


Products

Solex Energy produces several solar roofing products to suit different applications and roof styles:
SOLAR SLATES >
These are glass traditional style double lap solar slates, which are compatible with traditional 500 and 600mm (20” and 24”) size slates. They are installed onto a normal felted and battened roof structure.


NU-LOK SLATES >
These are glass single lap slates with a unique easy to fit metal battening system. The glass slates are compatible with Nu-Lok heavy-duty ceramic and natural slates, and also with PV slates. This is an easy to fit, low labour system.

SOLAR TILES >
These polycarbonate single lap tiles are compatible with Marley Modern/Redland Mini-stonewold concrete tiles. They are ideal for fitting into an existing concrete tiled roof.


SOLAR CLADDING >
This is a lightweight solar cladding system for use over existing profile metal roofing. Ideal for industrial applications, it utilises existing profile roof insulation for low imposed weight, low cost, high output systems.

   
 

PDF roofing brochure




Solar Slates

Solex solar slates are supplied in various sizes which are compatible with conventionally sized natural and manufactured slates.

The solar slates themselves are made of toughened glass, and are installed with metal hooks onto conventional timber battening.

They may be installed to the extremities of the roof, or may be installed as a patch surrounded by similarly sized conventional slates.
22m2 installation for water heating
10m2 solar water heating system fitted as an upper strip

As an alternatively they may if necessary be installed as part of a roof face next to non-compatible slates or tiles, e.g. next to concrete tiles. In this case they are ideally installed as a strip at the top of the roof, lapping over the top edge of the non-compatible material.

Installation
The slates are installed on a conventional roof construction, typically consisting of rafters with a breathable membrane over, with or without sarking boards or insulation to suit the design.

Vertical counterbattens and horizontal battens, both 25 x 50mm, are fitted over the membrane.

The solar absorbers, which lie under the slates, are fitted together over the battens with metal 10mm connectors. The ends of the courses are linked with loops of 10mm copper pipe.
absorber panel installation
The glass solar slates are fitted to the battens with metal hooks, pre-formed to give the required lap. The hooks are held securely with stainless steel screws.

Where the solar slates are installed as a patch they are simply stepped into the normal slates.

Where the whole roof is to be covered, various special sizes are available:

Eaves slates for the first course.
Verge slates for every second course at verges (gables).
Ridge slates for the ridge, which may be capped with dry-fit or cemented ridge tiles.
Cut corner slates for hips.

For valleys, around details, and other places where odd shapes are required, matching polycarbonate slates are available which can be cut to suit, as the glass slates cannot be cut.

Solar roof nearing completion


The visual effect of the tiles is a uniform medium to light grey, a combination of the reflection from the surface and the black colour of the absorbers panels which lie beneath them. Planning authorities have welcomed these roofs as a more aesthetically pleasing alternative to solar panels.

Specifications

 SLATES







     
Slate system 500 series 600 series
Material 4mm float glass, toughened to BS 6206 
Standard slate 500 x 500mm  300 x 600mm
Head lap 100mm  100mm
Laying gauge 205mm +/-2mm  255mm +/-2mm
Coverage 9.76/m2  13.1/m2
Loading 24kg/m2  24kg/m2
Minimum pitch 25° (30° severe exp.)  23.5° (30° severe exp.)
Maximum pitch 7  7
Battens 25 x 50mm +/-2mm, durable timber
Fixings Stainless steel slate hooks and screws
    
ABSORBERS








Material Copper, 0.2mm
Coating Selective surface
Size 1200/600/400 x 200mm  1200/600/400 x 250mm
Coverage 0.246m2 (1200mm)  0.306m2 (1200mm)
Loading 4kg/m2
Solar absorption, aM1.5 0.94 +/- 0.02
Thermal emission, e100°C 0.05 +/-0.02
Insulation 25mm PIR foam, zero ODP
Maximum fluid pressure 3 bar
Average annual output 410 kwh/m2
    


PDF slates brochure




Nu-lok Solar Slates

Nu-lok solar slates are made of toughened glass, and are fixed to the roof using a unique easy to fit, low labour, metal batten and clip system. The solar slates are compatible with the other slates in the Nu-lok range, and may be installed either as a patch / strip surrounded by ceramic or natural slates, or they may be installed across the whole roof face.
Nu-lok solar slates are fitted on metal battens instead of conventional timber battens.

Metal link channels securely fasten the slates to the battens using stainless steel clips.

This system eliminates the need for double lapping of the slates, as water passing through the gaps between the slates is routed down the link channels onto the course below.

The Nu-lok fixing system components are supplied with a 50 year gaurantee against corrosion. Nu-lok natural and ceramic slates come with a 50 year gaurantee against water permeability, colour loss and frost damage.


Nu-lok steel battens replace traditional wooden battens that tend to rot, twist and warp. The battens are cold rolled from hot dipped galvanised steel.
Nu-lok Link Channels are made under ISO 9001 standards using a metal coil made to EN 10147. They are designed to channel moisture passing through the gap between the slates onto the slate below.
Nu-lok 316 stainless steel clips are located in the link channels and securely hold the bottom corners of the slates. They may be easily moved aside to release an individual slate.
Installation
The slates are installed on a conventional roof construction, typically consisting of rafters with a breathable membrane over, with or without sarking boards or insulation to suit the design.

Vertical counterbattens are fitted over the membrane. The metal battens are fitted to the counterbattens by drilling and screwing, or using a nail gun. The battens are spaced accurately and simply by placing a couple of link channels between the battens get the correct spacing.

Installation of Nu-lok natural slates

The solar absorbers are fitted together over the battens with metal 10mm connectors. The ends of the courses are linked with loops of 10mm copper pipe.

The link channels are clipped in place between the battens, and the slates clipped in place.

For whole roof installations1.5x size verge slates are available, and matching polycarbonate slates are available for cutting at hips, valleys and around details.
 

Specifications

 SLATES







    
Slate system Nu-lok system 
Material 4mm float glass, toughened to BS 6206 
Standard slate 400 x 400mm 
Head lap 100mm
Laying gauge 307mm fixed 
Coverage 8.1/m2 
Loading 13kg/m2 
Minimum pitch 22.5°
Maximum pitch 7
Battens Galvanised steel, 1.2mm gauge, 4.2m lengths, galvanised to BS EN 10142:2000
Fixings Galvanised+E-cote link channels, 0.8mm gauge
Clips 316 stainless sleel, black, 1.6 or 2.0mm gauge
    
ABSORBERS







Material Copper, 0.2mm  
Coating Selective surface 
Size 1200/600/400mm x 250mm
Coverage 0.252m2 (1200mm)
Loading 4kg/m2
Solar absorption, aM1.5 0.94 +/- 0.02 
Thermal emission, e100°C 0.05 +/-0.02 
Insulation 25mm PIR foam, zero ODP 
Maximum fluid pressure 3 bar 
Average annual output 410 kwh/m2 
    


PDF Nu-Lok brochure




Solar Tiles


Solex solar tiles must be installed as an area surrounded by compatible concrete tiles – Marley Modern or Redland Mini-stonewold.



Twin 2x 5m2 solar tile installation for solar water heating
  Virtually unbreakable polycarbonate solar tiles
The tiles are made of transparent polycarbonate plastic, which is extremely tough and weather resistant.
Installation
The tiles are installed on a conventional roof construction, typically consisting of rafters with a breathable membrane over, with or without sarking boards or insulation to suit the design.

Vertical counterbattens and horizontal battens, both 25 x 50mm, are fitted over the membrane.

The solar absorbers, which lie under the tiles, are fitted together over the battens with metal 10mm connectors. The ends of the courses are linked with loops of 10mm copper pipe.

The solar collecting area is tiled with the transparent solar tiles, and is surrounded on all sides by concrete tiles laid in the normal manner.

Each solar tile is securely held down with two nails holding the head of the tile to the batten, while the lower corners are held against windlift by means of a nail one side and a lug locking into the adjacent tile on the other.

Twin 2x 5m2 solar tile installation for solar water heating
The visual effect of the tiles is a uniform medium to light grey, a combination of the reflection from the surface and the black colour of the absorbers panels which lie beneath them. Planning authorities have welcomed these roofs as a more aesthetically pleasing alternative to solar panels.
 



Specifications

 
TILES

 

 

Material

3mm UV stabilised polycarbonate

Minimum pitch

22.5°

Maximum pitch 90°

Head lap

75mm

85mm

Laying gauge

320mm (max)

310mm (min)

Coverage

11.1/m2

11.5/m2

Cover width 290mm

Loading

5.7kg/m2

Battens

25 x 50mm +/-2mm, durable timber

Fixings

30 & 60mm copper or aluminium nails

 

 

ABSORBERS

Material

Copper, 0.2mm

Coating

Black chrome selective surface

Size

1200 x 245mm

Coverage

0.366m2 (2.73/m2)

Loading

4kg/m2

Solar absorption, aM1.5

0.94 +/- 0.02

Thermal emission, e100°C

0.05 +/-0.02

Insulation

25mm PIR foam, zero ODP

Pipe 0.5 x 10mm copper

Maximum fluid pressure

3 bar

Average annual output

425 kwh/m2

 

 




Solar Panels

Solex solar panels are high quality traditional flat plate solar collector panels. They have Sunselect blue selective copper absorbers, ultrasonically welded 10mm riser pipes, prismatic solar glass, and aluminium profile casing and backing. Straight through 22mm diameter headers provide good flow rates, and enable easy fitting of multiple panels.

Performance
The average annual output (south facing, 30o-50o) is 520kwh/m2/annum when used to provide hot water, and in excess of this when used to provide lower temperature outputs e.g. for space and pool heating. Instantaneous output under full sun is up to 770w/m2.

Panels are supplied by Solex in 2.0m2 (1000 x 2000mm) and 2.9m2 (1450 x 2000mm) sizes.

Solex solar panel, 2m2
Certification
The panels are manufactured in Europe and have been tested to EN12975 Parts 1 & 2 for solar collectors.

 

Installation
The panels may be installed over tiles using our galvanised fixing kits designed to hold one or two panels, or by using our stainless steel solar mounting bolts. We also supply stainless steel straps for mounting panels over slates. Flat roof / ground mounting kits are available in a selection of sizes.

The panels have 22mm copper spurs on the long (2m) sides (4 per panel), which may be connected with standard compression couplings. Two or more panels may be fitted together in a row as required. As an option we can supply horizontally orientated panels, with the connections on the short sides.

Panels may be purchased individually, or as complete kits with all the system components required.

   
   

Specifications

  Model S 2.0 S 2.9
       
CASE









Actual dimensions
1005 x 2005 x 105mm 1455 x 2005 x 105mm
Weight 36kg 53kg
Case material Extruded aluminium Extruded aluminium
Glazing 4mm toughened glass 4mm toughened glass
Rear 0.5mm aluminium 0.5mm aluminium
Insulation 40mm rockwool 40mm rockwool
Seals EPDM, Silicone EPDM, Silicone
Fixings M8 bolts to captive plates in side profile groove
     
ABSORBER







 
Surface area 1.82m2 2.70m2
Type 0.2mm copper 0.2mm copper
Surface Blue Sunselect Blue Sunselect
Riser tube size 10dia x 0.5wall copper 10dia x 0.5wall copper
Number tubes 9 12
Header tube size 22mm copper 22mm copper
Fluid volume 1.78litres 2.46litres
     
TESTING   To EN12975 Parts 1 & 2  To EN12975 Parts 1 & 2




PDF panels brochure

 
 













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